Process heating is essential in the manufacture of most consumer and industrial products, including those made out of metal, plastic, rubber, carbon fiber, concrete, glass, and ceramics. Process heating systems can be broken into three basic categories: fuel-based, electric-based, and steam-based heating. Proper heat containment methods in all of these categories ensures that the least amount of heat is wasted throughout the system. Applying best energy management practices and purchasing energy-efficient equipment can lead to significant savings in process heating and heat containment systems.
Basic Learning Materials
If you are new to process heating or are unsure of how efficient your system is, a great place to start is familiarizing yourself with the basics and checking if you have already implemented the most basic energy saving measures.

Where To Start
The Process Heating Info Card contains a brief summary of the top energy saving measures you can implement in your plant.
Courses and Videos
For a more detailed learning experience, check out the eLearning and video courses available online.

IAC 101 Basics of Process Heating
Author: Industrial Assessment Centers
20 minute video describing process heating basics

IAC 101 Heat Containment and Reusing Waste Heat
Author: Industrial Assessment Centers
15 minute video on heat containment and heat recycling methods

Industrial Insulation II
Author: Schneider Electric
A course covering the design of insulation data calculations

Industrial Insulation III
Author: Schneider Electric
A course covering insulation inspection and maintenance
Tools and Calculators
There are many resources available to help you calculate specific costs and savings for your plant. Some of these tools, calculators, and software are listed below.

3E Plus Insulation Calculators
Author: 3E Plus
Calculators used to estimate how much insulation you need

Combustion Excel Spreadsheet
Author: GCCoE
A spreadsheet tool used with MEASUR to optimize combustion

MEASUR Air Heating Using Flue Gas Tool
Author: U.S. Department of Energy
Savings calculator for flue gas heating

MEASUR Flue Gas Loss Tool
Author: U.S. Department of Energy
Calculator for savings with improving flue gas loss

MEASUR Pipe Insulation Calculator
Author: U.S. Department of Energy
A calculator used to estimate amounts and effects of pipe insulation

MEASUR Pre-Assessment Screening Tool
Author: U.S. Department of Energy
A tool used to record utility and other data before an assessment

MEASUR Process Heating Assessment Tool
Author: U.S. Department of Energy
A tool used to do a comprehensive analysis of a heating system
These and other resources can be found on the Resource Library page.




